Punj Lloyd Limited is one of the largest engineering construction companies in India providing integrated design, engineering, procurement, construction and project management services for energy industry and infrastructure sector projects. Spread across the Middle East, the Caspian, the Asia Pacific, Africa and South Asia, Punj Lloyd has numerous including those in Kazakhstan and Indonesia, and 12 project and marketing offices, including in the United Kingdom, Libya and Saudi Arabia. Over the years, Punj Lloyd has received repeat orders from several major clients in different countries. Punj Lloyd has successfully executed projects in South Asia, the Asia Pacific, the C.I.S., the Middle East, and in Turkey and Georgia, in difficult terrain and extreme climatic conditions.
In the energy industry, Punj Lloyd provides engineering construction services for onshore and offshore pipelines, gas gathering systems, tanks and terminals including cryogenic LNG and LPG storage terminals, process facilities including refineries and for power plant projects. In the infrastructure sector, the company has executed various civil infrastructure projects for highways, flyovers, bridges and elevated railroads. In addition, Punj Lloyd also provides value added engineering services for energy industry and infrastructure projects as well as comprehensive plant and facility maintenance and management services.
In the years ended March 31, 2006 and in the nine months ended December 31, 2006 Punj Lloyd generated approximately 42.74% & 67.53% of its consolidated sales and contracts revenue from projects executed outside India.
The company owns a large fleet of sophisticated construction equipment including pipelaying equipment, amphibious equipment for offshore work, automatic welding machines, horizontal directional drilling rigs, barges, swamp excavators, heavy construction equipment, concrete pavers, piling rigs, and transportation and camp equipment. As of January 2007, Punj Lloyd experienced multicultural work force consisted of approximately 2488 full time employees and more than 6,862 casual and temporary contract employees based around the world. Punj Lloyd is strongly committed to health, safety and environment policies and practices in the execution of its projects and has received several awards and certifications for its operations and projects from the British Safety Council as well as from its clients. Punj Lloyd also enjoys various accreditation such as the ISO 9001:2000 QMS, the ISO 14001:1996 EMS and the OHSAS 18001:1999 OHSMS from Det Norske Veritas.
Punj Lloyd has worked on projects for international energy majors such as ADNOC, Sirte Oil Company, Qatar Petroleum, British Petroleum, Cairn Energy, Pertamina, PT Perusahaan Gas Negara, Bectel, PetroKazhakstan, Petroleum Development Oman, Shell, Horizon Terminals,Total and TengizChevroil (a joint venture of Chevron) as well as energy majors in India such as BHEL, BPCL, CPCL, Dabhol Power Company, Essar Refineries, GAIL, Gujarat Gas, HPCL, IOC, Jindal Power, Kochi Refineries, Nuclear Power Corporation, OIL, ONGC and RIL. Punj Lloyd Limited has also worked on projects for major engineering construction companies including Bechtel, Parsons Fluor Daniel, Petrofac, Saipem, Siirtech Nigi, Skanska, Skoda, Snamprogetti, Technip and Toyo as well as Engineers India Limited and Lurgi. In infrastructure, Punj Lloyd has worked on various projects for NHAI and Delhi Metro.
In over 18 years of experience in construction projects, Punj Lloyd Limited has constructed more than 8,000 km of pipelines and 6 million m³ of tanks and terminals capacity and has executed 11 refinery modernisation and quality improvement projects. Punj Lloyd Limited has also worked on or is working on 18 highway projects in the infrastructure sector.
Punj Lloyd has executed or is currently engaged in executing several landmark projects within and outside India, including pipeline projects such as Melita to Tripoli and El Khoms-Tripoli pipeline for Libya’s Sirte Oil Company, Baku - Tbilisi - Ceyhan crude oil pipeline for BP - Botas in Turkey, the KAM oil pipeline project for PetroKazhakstan in Kazakhstan, the South Sumatra - West Java pipeline project for PGN, Indonesia, the Kandla - Bhatinda oil pipeline for IOC in India, the Dahej -Vijaipur gas pipeline project for GAIL, the Uran Trombay offshore oil pipeline project for ONGC, the Mangalya-Bijwasan pipeline project for BPCL and the Pune-Sholapur pipeline project of HPCL. Punj Lloyd believes it is one of the few engineering construction companies to have laid 48” diameter gas pipeline in Oman for Petroleum Development Oman and to have laid pipelines in shallow water and swampy or marshy terrain.
Punj Lloyd has also executed several significant tank and terminal projects including the LNG storage and regasification terminal for the Dabhol project, the LNG storage tank project for Shell at Hazira and the tank farm project for the Jamnagar refineries for RIL. Some of its prestigious ongoing projects include LNG storage tank at Dahej for IHI, Japan, tanks for the bulk liquid products terminal for Horizon in Singapore, tank projects for PB Tankers in Singapore, tank projects of GASCO for Bechtel in Abu Dhabi and bulk liquid storage and blending facility for Helios terminal at Singapore. Punj Lloyd believes it is one of the few engineering construction companies internationally to have in-house capability to provide comprehensive mechanical fabrication, erection, pre-stressed wall construction and insulation works for LNG tanks.
Punj Lloyd Limited has also bagged its single largest Offshore Platform Project - the prestigious Heera Redevelopment Project on an EPC basis from ONGC. It has also successfully completed EPC contracts for various process facility projects including phase IV of the Peciiko development project in Indonesia, the Vis-breaker unit and sulphur block at the CPCL refineries for Petrofac, the MSQ upgradation project for IOC at Haldia in India and the sulphur and utilities package for Siirtech Nigi at the IOC refinery at Guwahati in India. Punj Lloyd is also executing the off-sites and utilities (piping and mechanical erection) project of GASCO for Bechtel in Abu Dhabi and is working on two contracts for 4 X 250 MW thermal power plant stations for Jindal Power Limited at Raigarh in India.
In over 18 years of experience in construction projects, Punj Lloyd has constructed more than 8,000 km of pipelines and 6 million m³ of tanks and terminals capacity and has executed 11 refinery modernisation and quality improvement projects. Punj Lloyd has also worked on or is working on 18 highway projects in the infrastructure sector.
Punj Lloyd Limited's key strengths as one of the largest engineering construction companies in India with a strong international presence are its significant experience and strong track record, ability to manage operations in diverse industries and economies, long term relationships with world-class clients, strong operational results and ability to mobilise financial resources and its highly qualified and motivated employee base and proven management team.
Onshore and offshore pipeline:
Punj Lloyd has laid in excess of 8,000 km of cross-country pipelines for hydrocarbons and water services. Diverse experience has given us the status of “All terrain specialists”. We have the resources, experience and expertise to provide EPC solutions for pipeline projects upto 56” dia in terrain ranging from hard rock to swamps, tropical rain forests to deserts, near-shore to offshore (upto depths of 30 m) and in temperatures from +45° C to -45° C.
Some of Punj Lloyd’s significant assignments here include:
The 98.4 km x 34” dia, 21 km x 24” dia and 157 km x 34” dia EPC pipeline, Libya
The 333 km x2" dia to 24" dia, Large Bore Small Bore pipeline in Kazakhstan
The 29 km x 36" dia and 3.5 km x 30" dia, Uran Trombay Jawahardeep Oil Pipeline
The 515 km (18" & 16" dia), Mundra-Delhi Pipeline Project
Tambora Field Development Phase II, EPSC 2 for Pipeline Network, Indonesia
940 km ADCO Flow lines, Abu Dhabi
The 332 km of 42" dia Baku-Tbilisi-Ceyhan pipeline project for Botas and British Petroleum
The 506 km of 42” dia Dahej-Vijaipur pipeline for GAIL India, completed within 9 months
The Panaran Pemping hopping island pipeline in Indonesia for Perusahaan Gas Negara
The 264 km of 48” dia Gas Export pipeline for PDO, Oman
Jamnagar-Loni LPG Pipeline
The offshore and onshore pipeline for Tunu Field Development Phase 9, Indonesia, the fourth in a series of repeat contracts from TOTAL E&P Indonesie
Cryogenic tankage and terminals:
Punj Lloyd has built more than six million m³ of storage capacity in its tankage and terminal construction business. Punj Lloyd’s experience in tankage and terminals extends from the construction of cryogenic to floating and fixed roof storage tanks for oil, gas, and water, and EPC capabilities, including insulation in LNG Tanks. The company leverages its in-house project management and EPC capability to take on tank and terminal mega projects.
Significant Projects
LNG Storage and Regasification Terminal, Dabhol
Bulk Liquid Products Terminal, Singapore
LNG Storage Tanks and Regasification Expansion at Petronet LNG Terminal, Dahej
Low Temp LPG Storage Tank, Reliance Jamnagar Refinery
Low Temperature LPG / Propylene Storage, Reliance Jamnagar Refinery
Product Storage Tanks at Marine Tank Farm Area, Jamnagar
Ravva Oil Field Development
LNG Storage Tanks for LNG Terminal, Hazira
Infrastructure services:
Civil Construction underlines our capabilities in design, engineering, procurement, supply, construction, erection and commissioning. From expressways, elevated viaducts, bridging water bodies to constructing grade separators. We have provided infrastructure services in South East Asia and the Middle East, built Gujarat’s first Autobahn tollway, constructed water treatment plants, LNG storage and re-gasification terminals and industrial parks in other parts of India.
18 highway projects are being implemented by us, falling under Golden Quadrilateral Project of India and North South and East West Corridors, as part of the USD 12 billion National Highways Development Programme (NHDP). Some of these projects are implemented on BOOT basis. Company owned state of the art plant and equipment is used for execution of these projects.
Emerging fields of interest include Metro, Water Supply, Real Estate, Ports and Airport Development projects.
Significant Projects :
Multi-speciality hospital for Global Health
Belgaum – Maharashtra Border Road Project
Vadodara – Halol Tollway in Gujarat
Jaipur Bypass
Delhi Metro Rail Corporation
Dukhan Support Services Area, Qatar
Duri Steam Flooding Area 10, Indonesia
Process plants:
Punj Lloyd has established itself as a major player in the process plant business. Its endorsement at international levels by way of projects is ample evidence of this fact. The company has available a whole array of planning, designing, engineering, and construction services to meet even the most exacting client requirements in turnkey and composite construction assignments. Punj Lloyd’s success in this area is attributable to the significance it attaches to health, safety and environmental concerns, along with quality assurance and control.
Piloted by stringent internal monitoring systems for safety and quality the company relies on its exacting planning, ultra modern construction techniques, meticulous procedures, leading edge technology, and state-of-the-art processes that cut project timeframes, to deliver results that are above and beyond client expectations.
Punj Lloyd provides turnkey solutions for:
Specialised process units in refineries in Sulphur Recovery, Visbreaker, Crude Distillation, Hydrocracker, and Vacuum Distillation Units
Refinery upgradation
Gas gathering and processing facilities
Gas compressor stations
Effluent treatment plants
Re-gasification units for LNG import terminals
Equipment erection, fabrication and installation of piping, electrical, instrumentation, painting, insulation, fireproofing for process and petrochemical plants
Significant Projects
EPC
Motor Spirit Quality Upgradation Project for IOCL, Haldia Refinery
Offshore EPC project, Heera Redevelopment
Hydrocracker Units
Hydrocracker Units at IOCL Panipat Refinery and Mathura Refinery
Gas and Condensate Field Development
Peciko Development Project Phase 4, Indonesia
Gas Field Development in Western Rajasthan, India for Oil India
Turnkey telecom solutions
In the 21st Century speed is the essence of communication. Punj Lloyd has developed and deployed turnkey telecom solutions of data, voice, and video networks. These solutions include design and implementation of high quality hybrid networks consisting of optical fibre, co-axial cable and microwave equipment.
The designed networks offer broadband IP (Internet Protocol) internet access services, intra-corporate VPN (Virtual Private Network), mission critical information systems, cable TV services for digital quality software, data centre services and managed optical fibre operation. The company also undertakes laying of copper and optical fibre, microwave surveys, and installation, commissioning and testing of GSM (Global System for Mobile Communications) and CDMA (Code Division Multiple Access) equipment.
By facilitating the deployment of end-to-end communication and information systems Punj Lloyd is enabling global interconnectivity and interoperability between businesses and consumers. Its array of trenchless horizontal directional drilling equipment enables the company to lay cables in congested cities without disrupting traffic and disturbing the environment.
Significant Projects
Laying of optic fibre cable in the Baku-Tbilisi-Ceyhan and South Causasus pipeline in Georgia and Turkish section
Laying of over 10,000 km of optical fibre cable for premier telecom companies in India, including Power Grid Corporation and Videsh Sanchar Nigam Ltd.
OFC laying for Bharti Infotel at multiple towns throughout India totalling 3053 km
Engineering services:
Punj Lloyd’s High Value Engineering Centre provides engineering and design services for Indian and international projects in the hydrocarbon and infrastructure industry. The division has years of extensive operational experience. It has handled diverse projects in refinery process units, cross country pipelines, storage tanks and terminals, gas processing plants, offsite facilities and utility systems.
This division is staffed by multi-disciplinary, highly-skilled, extensively experienced engineers and CAD experts. It is equipped with state-of-the-art IT infrastructure from the latest hardware to specialised software like MicroStation, AutoCAD, INtools, STAAD III, Pipenet, and Primavera. A strong IT backend infrastructure enables HVEC to function as a remote design and engineering center for international clients. This core group administers all the technical engineering requirements for project, quality, process, mechanical, tankage, piping, civil, structural, electrical, instrumentation and control, pipeline, as well as health safety and environment.
Plant and facility management:
Punj Lloyd’s Plant & Facility Management services cost-effectively operate and maintain client facilities in compliance with international standards. This enables clients to concentrate on their core areas of business. Punj Lloyd provides integrated operation and maintenance services on a ‘total plant and facility management’ basis, or for a part thereof, on a ‘battery limit’ arrangement.
Industrial Operation and Maintenance (O&M)
The Plant & Facility Management services at Punj Lloyd undertake:
Responsibility for input/output performance parameter measurement, improvement and process optimisation.
Reduction of operating, administrative and overhead costs.
The services of its own specialists and manpower, or working with an integrated clients’ workforce as per Punj Lloyd processes and practices if be required.
Formulation of mechanisms for risk management and sharing in partnership with clients and reduction of overall risk liabilities.
Elimination of any contractual disputes across the entire business spectrum.
Services Commissioning and Start-Up Services
Plant & Facility Management commissioning and start-up services comprise:
Study, analysis and comment on engineering documents and commissioning procedures.
Establishment of an exhaustive pre-commissioning checklist.
Formulation of a seamless start-up sequence.
Undertaking instrument and controls’ checks and calibration.
Evaluation and establishment of the availability of utility services as per prescribed standards and norms.
Undertaking test-runs, monitoring performance indicators, fine-tuning and establishment of input/output performance norms.
Creation of ‘as-commissioned’ documents.
Capturing pre-commissioning and start-up parameters in a retrieval database.
Safety Audit and Procedures Recommendation Services
On the safety front, Punj Lloyd takes on:
Safety evaluation of manpower, plant, machinery and environment emerging from current practices and procedures.
Enunciation of measurable indicators for evaluating compliance with safety norms in conjunction with job descriptions and operating procedures.
Incorporation of ‘cost of safety’ accounting procedures into the operating systems.
Establishment of time-bound ‘safety-risk’ assessment procedures.
Drafting a safety policy for the organization.
Quality Procedures Assessment, Audit and Redefinition Services
For quality control, Plant & Facility Management services at Punj Lloyd include:
Evaluation of existing quality assurance procedures and systems.
Redefining of procedures to cover the three dimensions of time, cost and quality of deliverables across all processes.
Incorporation of ‘cost of quality’ accounting procedures into the working systems.
Establishment a of ‘quality growth’ path aimed at achieving higher levels of quality on a time-bound programme
Asset Preservation and Management for Non-operating Units, Re-commissioning, Clean-up and Restart Services
Punj Lloyd’s Plant & Facility Management services also undertake:
Responsibility for preservation and maintenance of distressed assets or plant and machinery under litigation.
Provision of a ‘Total Facility Management’ service under a unified arrangement embracing security, safety, preservation and maintenance and readiness for commercial operations.
Restart and re-commissioning responsibilities, in accordance with other stake-holders.
Clean-up services in case of environmental hazards, in conjunction with appropriate technology providers/partners.
Significant Projects
Asset preservation and maintenance of the 2,250 MW Dabhol LNG terminal power plant and the entire LNG terminal, including storage, re-gasification facility and jetty
Asset maintenance of the Daewoo Automobile plant, near Delhi
Operation and maintenance of the gas-turbine based field power plants for ONGC in North-East India and for Tamil Nadu Electricity Board (TNEB) in South India
Operation and maintenance of a gas gathering station for Oil India in Rajasthan, India.
Power
Punj Lloyd provides EPC services for the complete civil construction and balance of power plant packages up to 500 megawatts. It can manage complex civil construction and develop optimum designs for auxiliary packages like coal and ash handling, HVAC, water systems, fire fighting systems, electrical and C&I.
To reduce project costs and ensure an efficient system, Punj Lloyd offers its clients extremely competitive commercial solutions that are technologically advanced. An injury-free track record because of excellent safety standards, competent and effective project management skills, and timely completion of EPC contracts have been the company’s forte. Safety measures that the company has knitted into the framework of functioning take into account perceived risk, practicality, compliance with regulations and recognition of social norms.
Significant Projects
LNG Storage and Regasification Terminal at Dabhol, Phase II (1,444 MW)
Captive Power Generation facilities on EPC basis, including five gas turbines, Assam
Indoor piping and associated work at 2 x 220 MW Rajasthan Atomic Power project (unit 3 and 4)
Raw Water Intake System for Captive Power Station at Chambal Fertilisers and Chemicals Ltd.
4 x 250 MW Thermal Power Plant Station for Jindal Power Ltd., Raigarh
Broadband services:
Spectranet, India's first Network Convergence Services Provider offers Information, Communication, Entertainment and Application Services. We are a Category A 'Internet Service Provider', a 'Licensed Cable Service Provider' as well as an 'Infrastructure Provider Level-1 (IP-I)'. We are India's second service provider and the fourth in Asia to have ISO certification by DNV. We are pioneers of broadband in India with the first commissioned fibre optic network spread across Delhi and the National Capital Region.
Contact Address
Registered Office
Punj Lloyd Ltd.
Punj Lloyd House,
17-18 Nehru Place,
New Delhi 110 019
India
Tel +91 11 26466105
Fax +91 11 26427812
mail ID: info@punjlloyd.com
